A dark factory doesn't happen overnight. It's a journey: build the perceive-decide-execute loop, then widen autonomy only as fast as it is verified. We don't promise an unmanned plant — we build factories that keep running with fewer people, step by step.
Dashboards show you the problem and stop there. An autonomous factory must close the loop — sense, decide, and execute. VEXPLOR builds the perceive (equipment & vision data) → decide (AI decision-making) → execute (direct machine control) loop on a five-layer CPS architecture.
FIG — THE LOOP SIMPLY RUNSA high-volume press plant for capacitor cases. MES, digital twin, AI autonomous control, AAS and edge — built as one stack. AMR and EMS figures are AI-supervised integrations of the customer's existing equipment.
STACKMES · UNITY 3D WEBGL TWIN (100MS) · AI CONTROL · AAS (BASYX) · EDGEA used-car remanufacturing plant. The same stack from the 2025 site, transplanted — proof that one stack covers both high-volume production and high-mix remanufacturing.
STACKMES + SCADA · DIGITAL TWIN / CPS · IOT — SAME STACK AS SPEEFOXThe AI decides, humans execute — we measure how often its judgment matches.
MODESHADOW — AI JUDGES ONLY · AGREEMENT-RATE VALIDATIONExecution follows human approval. Authority moves along the AAF framework (L0–L4).
MODEHUMAN-IN-THE-LOOP — AAF L2 APPROVE-THEN-EXECUTEThe AI executes within verified bounds. Commands that violate physical constraints are blocked by SHACL before they run.
MODEBOUNDED AUTONOMY — AAF L3 · AI→PLC VERIFIEDAuthority handover runs on VEXPLOR Core (AAF L0–L4); virtual commissioning and twin sync run on VEXPLOR Vision. Many autonomous-factory journeys start alongside a government program — we can design yours from the application stage.
We look at your current data and equipment, then design the autonomy roadmap with you.