FIG — A problem seen ahead reaches the machines only after it passes a checkDashed = has not happened yet
Problems are usually known after they break. Register the pattern of normal operation, run it forward, and where and when trouble will appear becomes visible before it does.
Even when the twin shows you, judgement and action stay with people. We close that distance with validation as the condition.
| # | Capability | What it does |
|---|---|---|
| 01 | Master pattern foresight | The life pattern of normal operation — the running cycles and state flow of equipment and lines — is registered as a master pattern and run forward virtually to see what is coming. A capability we are preparing. COMING |
| 02 | Multi-horizon prediction | Pattern analysis and prediction run continuously ahead on one-hour, one-day, one-week and one-month horizons, built on LSTM ensembles, Prophet multi-horizon forecasting and DES look-ahead simulation. COMING |
| 03 | Deviation detection and predictive maintenance | Divergence from the master pattern is caught early by five detectors (Isolation Forest, Z-Score, IQR, LOF, EWMA), with LSTM die-wear prediction, Cox survival curves and quality-process correlation. |
| 04 | AI decision and optimisation | Responses to a foreseen problem are generated using NSGA-II multi-objective optimisation, reinforcement-learning dispatching (DQN, PPO), CSP constraint solving and Monte Carlo risk evaluation. |
| 05 | Execution after virtual validation | A decision reaches equipment only after it passes digital-twin validation. Direct AI-to-PLC control is verified. VERIFIED |
Act runs on top of Twin, Sim and Live — adopted together with an autonomous factory build.