AI Solutions
AI Engines that Power the WACE Platform
Each solution combines low-latency intelligence, predictive insights, and autonomous control purpose-built for manufacturing.
Capability
Edge AI & Real-time Processing
• Sub-10ms inference
• On-device ML models
• 75% bandwidth cost reduction
• Real-time anomaly detection
- Optimised for industrial PCs and edge gateways
- Self-healing models with federated updates
- Adaptive streaming for mission-critical signals
Capability
AI-Powered Digital Twin
• 95% simulation accuracy
• 40% downtime reduction
• 30% OEE improvement
• What-if scenario analysis
- High-fidelity 3D twins with physics-based engines
- Bidirectional sync between virtual and physical operations
- Continuous optimisation through reinforcement learning
Capability
AI Predictive Maintenance
• 92% prediction accuracy
• 30% maintenance cost reduction
• 50% unplanned stoppage reduction
• Multi-sensor data fusion
- Combines vibration, acoustic, and process data
- Automatic work order generation
- Risk scoring per asset with explainable insights
Capability
Computer Vision Quality Control
• 99.9% defect detection
• 100x faster than manual inspection
• 100% inspection coverage
• Sub-pixel defect detection
- Supports 2D, 3D, and hyperspectral imaging
- Integrated re-training pipeline with annotated feedback
- Real-time alerts with root cause guidance
Capability
Collaborative Robots (Cobots)
• 85% productivity increase
• 60% worker load reduction
• Zero safety incidents
• Adaptive path planning
- Dynamic task allocation with vision guidance
- Safe human-robot collaboration certified to ISO
- Rapid reconfiguration for high-mix production
