WACE PLM - Product Lifecycle Management

WACE Enterprise Solution

WACE PLM - Product Lifecycle Management

Orchestrate the entire product lifecycle with digital thread connectivity. From concept to retirement, maintain a single source of truth that connects design, engineering, manufacturing, and service.

Core Features

Digital Thread & Digital Twin Management

Multi-CAD Data Management & Visualization

Advanced BOM Management (eBOM, mBOM, sBOM)

Engineering Change & Configuration Management

Requirements & Compliance Management

Supplier Collaboration Portal

Model-Based Systems Engineering (MBSE)

AI-Powered Design Optimization

Technical Specifications

CAD Formats

50+ native formats

Concurrent Projects

Unlimited scalable

Version Control

Git-based with branching

File Size Limit

No restrictions

Security

ISO 27001 & SOC 2 certified

API Architecture

RESTful & GraphQL

3D Visualization

WebGL-based streaming

Scalability

Microservices architecture

System Integrations

Dassault CATIA & ENOVIA
Siemens NX & Teamcenter
PTC Creo & Windchill
Autodesk Fusion 360 & Vault
SolidWorks PDM
SAP PLM & S/4HANA
Oracle Agile PLM
ANSYS Simulation
GitHub/GitLab for code
Jira for project management

Industry Use Cases

Complex Product Development

Manage thousands of parts and assemblies with automated BOM generation

40% reduction in design errors

Global Collaboration

Enable real-time design reviews across distributed teams

30% faster product development cycles

Regulatory Compliance

Maintain complete audit trails for ISO/FDA compliance

60% reduction in compliance audit time

PLM Digital Thread Architecture

Digital Experience Layer

Unified access to product data across all stakeholders with role-based experiences and AI-driven insights

3D Visualization Portal
AR/VR Design Review
Collaborative Workspace
Mobile Apps
Supplier Portal
Customer Portal

Process Orchestration Layer

Intelligent workflow automation with AI-powered recommendations and decision support

Change Management Workflows
Approval Routing Engine
Design Review Process
Release Management
Compliance Workflows
Innovation Pipeline

Digital Thread Core

Central nervous system connecting all product data from ideation through service and retirement

Product Data Management
Digital Twin Repository
Knowledge Graph Engine
Configuration Management
Requirements Traceability
Simulation Data Management

Integration & Intelligence Layer

Seamless connectivity with enterprise systems and AI-driven analytics for predictive insights

CAD/CAE Connectors
ERP Integration
MES/MOM Bridge
IoT Data Pipeline
AI/ML Services
Blockchain Ledger

PLM Digital Transformation Roadmap

3-4 weeks

Phase 1: Digital Foundation

Establish digital infrastructure and assess current product development maturity

Key Activities:

  • Product data audit and classification
  • Process maturity assessment
  • System landscape analysis
  • Change readiness evaluation
  • Digital thread roadmap development
6-10 weeks

Phase 2: Core PLM Deployment

Implement foundational PLM capabilities with focus on data management and basic workflows

Key Activities:

  • PLM platform installation and configuration
  • CAD integration and vault setup
  • Basic BOM management implementation
  • User training and onboarding
  • Legacy data migration planning
8-12 weeks

Phase 3: Process Digitalization

Digitize and optimize key product development processes with workflow automation

Key Activities:

  • Engineering change management automation
  • Design review process implementation
  • Requirements management setup
  • Supplier collaboration enablement
  • Quality integration and compliance tracking
10-14 weeks

Phase 4: Digital Thread Extension

Connect PLM to manufacturing and service, creating end-to-end digital thread

Key Activities:

  • MES/MOM integration for mBOM
  • Service BOM and documentation
  • IoT connectivity for digital twin
  • Advanced analytics implementation
  • Cross-functional process optimization
Ongoing

Phase 5: Intelligence & Innovation

Deploy AI/ML capabilities and establish continuous innovation framework

Key Activities:

  • AI-powered design optimization
  • Predictive analytics deployment
  • Knowledge graph implementation
  • Innovation pipeline management
  • Continuous improvement program

Digital Transformation Success

Aerospace & Defense Contractor

Aerospace

Managing 50,000+ part assemblies with complex compliance requirements and multi-tier supplier network

Solution:

Deployed WACE PLM with model-based systems engineering, automated compliance tracking, and supplier collaboration portal

-40%

Design Cycle Time

-95%

Compliance Violations

+35%

Supplier Quality

-$12M

Development Cost

Medical Device Innovator

Medical Devices

FDA 21 CFR Part 820 compliance, complex design controls, and need for complete traceability

Solution:

Implemented validated WACE PLM with integrated quality management, automated design history file generation, and AI-driven risk analysis

-45%

FDA Approval Time

-60%

Design Transfer Time

-70%

Audit Preparation

Zero

Product Recalls

Automotive OEM

Automotive

Accelerating electric vehicle development while managing traditional product lines and global supply chain

Solution:

Deployed cloud-based WACE PLM with digital twin capabilities, AI-powered simulation, and real-time supplier collaboration

-35%

Time to Market

+50%

Platform Reuse

+40%

Engineering Efficiency

+65%

Innovation Index

PLM Technology Stack

Digital Design Tools

Multi-CAD support (50+ formats)
WebGL 3D visualization
AR/VR collaboration tools
Generative design AI
Cloud-based simulation

Data Management

Graph database (Neo4j)
Document store (MongoDB)
Git-based version control
Distributed file storage
Blockchain ledger

Process Automation

BPMN workflow engine
Rules engine (Drools)
Event-driven architecture
Microservices orchestration
Low-code automation

AI & Analytics

TensorFlow/PyTorch ML
Natural language processing
Computer vision for QC
Predictive analytics
Knowledge graph AI

Return on Investment

Time to Market

-35%

Faster product launches through streamlined processes

Engineering Productivity

+45%

Through automated workflows and reuse

ECO Reduction

-50%

Fewer engineering change orders post-release

Cost Savings

$1.8M/year

From reduced rework and improved first-time-right