WACE Enterprise Solution
WACE MES - Manufacturing Execution System
Bridge the gap between ERP and shop floor with real-time visibility, AI-powered optimization, and complete traceability. Transform your manufacturing operations with Industry 4.0 capabilities.
Core Features
Real-time Production Monitoring & Control
Resource Allocation & Status Tracking
Detailed Production Scheduling & Optimization
Quality Management Integration
Digital Work Instructions & SOP Management
Material Genealogy & Traceability
OEE & KPI Analytics Dashboard
Predictive Maintenance Integration
Technical Specifications
Data Update Rate
< 100ms real-time
Concurrent Users
Unlimited scalable
Data Retention
7+ years configurable
API Response Time
< 200ms average
Uptime SLA
99.95% guaranteed
Protocol Support
OPC UA, MQTT, REST, GraphQL
Database
Time-series optimized
Deployment
Cloud, On-premise, Hybrid
System Integrations
Industry Use Cases
Automotive Manufacturing
Track every component through assembly lines with full genealogy
Electronics Assembly
Real-time quality monitoring and automated SPC analysis
Pharmaceutical Production
21 CFR Part 11 compliant batch records and electronic signatures
MES Architecture Layers
Presentation Layer
Modern, responsive interfaces for all stakeholders with role-based dashboards and mobile-first design
Application Layer
Core MES business logic with microservices architecture enabling scalable, modular functionality
Integration Layer
Seamless connectivity with enterprise systems and shop floor equipment through industry standards
Data Layer
High-performance data management with time-series optimization and real-time processing capabilities
Implementation Methodology
Phase 1: Assessment & Planning
Comprehensive analysis of current state, requirements gathering, and roadmap development
Key Activities:
- Process mapping and gap analysis
- System architecture design
- Integration point identification
- Risk assessment and mitigation planning
- ROI analysis and KPI definition
Phase 2: Core Configuration
System setup, core module configuration, and integration with critical systems
Key Activities:
- Base system installation and configuration
- Master data setup and migration
- ERP and PLM integration
- User role and security configuration
- Basic workflow implementation
Phase 3: Pilot Implementation
Controlled deployment in selected production areas with continuous refinement
Key Activities:
- Pilot line equipment connectivity
- Operator training and onboarding
- Real-time data validation
- Process optimization and tuning
- Performance baseline establishment
Phase 4: Full Rollout
Phased expansion across all production areas with continuous improvement
Key Activities:
- Sequential production line deployment
- Advanced analytics implementation
- Mobile application rollout
- Integration with quality systems
- Performance monitoring and optimization
Phase 5: Optimization & Support
Continuous improvement, advanced feature deployment, and 24/7 support
Key Activities:
- AI/ML model deployment and tuning
- Advanced reporting and analytics
- Predictive maintenance integration
- Continuous process improvement
- Regular system health checks and updates
Customer Success Stories
Global Automotive Manufacturer
Automotive
Managing complex multi-variant production with 10,000+ SKUs across 5 plants, experiencing frequent line stoppages and quality issues
Solution:
Implemented WACE MES with real-time production monitoring, automated quality gates, and predictive analytics for proactive issue resolution
+28%
OEE Improvement
-45%
Quality Defects
-35%
Changeover Time
$8.5M
Annual Savings
Electronics Contract Manufacturer
Electronics
Lack of real-time visibility into production status, manual data collection causing delays, and inability to meet customer SLA requirements
Solution:
Deployed cloud-based WACE MES with IoT sensors, automated data collection, and customer portal for real-time order tracking
+40%
On-time Delivery
99.8%
Data Accuracy
+35%
Customer Satisfaction
+25%
Labor Productivity
Pharmaceutical Company
Life Sciences
Compliance with FDA 21 CFR Part 11, manual batch records causing delays, and lack of complete product genealogy
Solution:
Implemented validated WACE MES with electronic batch records, digital signatures, and complete audit trail functionality
-60%
Batch Release Time
Zero
Compliance Violations
-70%
Documentation Time
-80%
Audit Preparation
Technology Stack
Frontend Technologies
Backend Services
Data & Analytics
Integration & IoT
Return on Investment
OEE Improvement
15-25%
Overall Equipment Effectiveness gains within 6 months
Labor Productivity
+20%
Through optimized scheduling and digital work instructions
Inventory Reduction
-30%
Via real-time visibility and JIT production
Quality Cost Savings
$2.5M/year
From reduced scrap, rework, and warranty claims
Cycle Time Reduction
-35%
Through bottleneck identification and optimization
Compliance Efficiency
+60%
Automated audit trails and documentation